Summary
Elkom adopted XV Technology’s SML series compact robot workstation. The move eliminated manual bottlenecks, improved quality, and enabled 24/7 production. Elkom now boost output and consistency while shortening the return on investment period.
Company Profile: Elkom – A Specialist in Precision Engineering
Elkom is a well-known transformer manufacturer in Malaysia. They produce transformer bushings, cooling fins, tanks, and accessories. As market demand grew, Elkom recognized the need to automate CNC machining processes. Improving automation became essential to maintain high product quality and competitiveness.
Challenges: Labor Limits and Production Bottlenecks
Before automation, Elkom’s workshop faced several issues:
- High reliance on skilled operators: Loading, unloading, and setup required manual work. This was labor-intensive, and it was hard to find and retain qualified workers.
- Limited production capacity: Manual work restricted production to one shift. Machines stayed idle at night.
- Inconsistent product quality: Human handling introduced variations. Fatigue sometimes caused errors, affecting dimensional accuracy and surface finish.
- Low production flexibility: Frequent manual changeovers increased setup time and reduced efficiency.
Solution: XV Technology’s SML Series Robot Workstation
After careful evaluation, Elkom selected XV Technology’s SML Series Robot Workstation. The compact design, high reliability, and cost-effectiveness met their requirements.
Why the SML Series?
- Compact all-in-one design: Fitted into existing layout without renovation.
- High precision and repeatability: Robot ensures precise handling, critical for delicate parts.
- Ready-to-use integrated system: XV Technology provided robot, gripper, material rack, and control system. Installation and commissioning were fast.
- Easy-to-use: An intuitive interface allows quick task setup and monitoring. Elkom’s staff learned it easily.
- Comprehensive safety features: Includes safety fences and light curtains for safe human-robot collaboration.
The SML robotic workstation now serves cnc lathe. It auto-loads raw parts, opens/clamps doors, swaps finished pieces, and sorts output.
Customer Testimonial
“Working with XV Technology has been a positive experience. The SML robot workstation solved our capacity and quality challenges. It is reliable, easy to use, and simple to maintain. Automating our machining process was one of the best decisions we’ve made. It gives us strong confidence for future competition.” — Production Manager, Elkom
About XV Technology
XV Technology is a high-tech company focused on industrial robot automation solutions. We help manufacturers increase productivity, reduce costs, and stay competitive.
